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Vital for rural and remote area travel, ARB bull bars will provide substantially improved protection for vulnerable mechanical components against anything the New Zealand conditions have to throw at you whilst providing a solid base for mounting other accessories like driving lights, winches and CB antennas.
ARB bars are superbly engineered and manufactured to not only maintain maximum functionality, but also to ensure they complement the look of the vehicle.
Manufactured from steel and powder coated for durability, the Deluxe bull bar is designed to fit a range of Warn and Magnum winches.
Incorporating many of the strength related features of the Deluxe bull bar, the Commercial bar provides considerable frontal protection but achieves cost savings through a simplified manufacturing process.
ARB’s Commercial bar for the HiLux offers superior protection via its unique design, featuring heavy gauge steel tube for the centre and outer frame whilst forgoing a number of cosmetic features such as colour coding and urethane buffers.
The Commercial bar is available to suit all HiLux 4×4 models and is equally suited to winch and non winch applications.
Every bumper starts its life as a flat sheet of steel. Individual components are cut to shape using ARB's state of the art, computer aided laser cutters which can cut to a tolerance of just 0.2mm with no heat distortion, resulting in superior surface finishes and accuracy.
Individual components are then folded to make up the sections of the bumper using a Computer Numerically Controlled (CNC) machine which ensures maximum accuracy and consistency. Most bumpers utilise ARB's five fold design, with each fold providing additional strength.
ARB Bumpers are made with strong 2.6mm wall thickness tubing. The tube is cut to the desired length and bent with a CNC Eagle internal mandrel bender ensuring consistency, accuracy and an even wall thickness accross all sections.
Once folded, each section is welded utilizing a robot welder. Robot welders are used for straightforward, repetitive welding jobs that require deep penetration, speed and accuracy.
When individual components are complete, the bumper is assebled. All sections including pan, wing, uprights, outer frame and chassis brackets are placed in a jig and tack welded. This is followed by finish welding and grinding for strength and aesthetics. Jigs are assessed regularly to ensure accuracy.
To complete the manufacturing process all ARB bumpers are shot blasted, before entering a 5 stage chemical wash to prepare the surface for maximum powder adhesion. They're then powder coated and oven baked to ensure a rich and durable finish. As well as being an attractive and durable finish, powder coating provides an excellent base for painting if colour coding is required.
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