ARB BULL BARS

Vital for rural and remote area travel, ARB bull bars will provide substantially improved protection for vulnerable mechanical components against anything the New Zealand conditions have to throw at you whilst providing a solid base for mounting other accessories like driving lights, winches and CB antennas.

ARB bars are superbly engineered and manufactured to not only maintain maximum functionality, but also to ensure they complement the look of the vehicle.

DELUXE BULL BARS

Unlike most brush guards and bumpers, ARB Bumpers incorporate a fully engineered mounting system which completely replaces the factory bumper. ARB’s Deluxe Bumper selection is the most extensive. Loaded with features aimed at making remote area travel safe, no other bumper offers the same degree of vehicle integration, protection or functionality.

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FEATURES:

  • Recessed Indicators
  • Tow Points
  • Powdercoat Black

OPTIONAL PARTS:

  • IPF 800 Series
  • Warn Winch XD9000 or M8000 or M6000

BULL BAR PRODUCTION STEPS

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LASER CUTTING

Every bull bar starts its life as a flat sheet of steel. Individual components are cut to shape using ARB’s state of the art, computer aided laser cutters which can cut to a tolerance of just 0.2mm with no heat distortion, resulting in superior surface finishes and accuracy.

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FOLDING

Individual components are then folded to make up the sections of the bull bar using a Computer Numerically Controlled (CNC) machine which ensures maximum accuracy and consistency. Most bull bars utilise ARB’s five fold design, with each fold providing additional strength.

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TUBE WORK

ARB bull bars are made with strong, 2.6mm wall thickness tubing. The tube is cut to the desired length and bent with a CNC Eagle internal mandrel bender ensuring consistency, accuracy and an even wall thickness across all sections.

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ROBOT WELDING

Once folded, each section is welded utilising a robot welder. Robot welders are used for straightforward, repetitive welding jobs that require deep penetration, speed and accuracy.

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ASSEMBLY

When individual components are complete, the bull bar is assembled. All sections including pan, wing, uprights, outer frame and chassis brackets are placed in a jig and tack welded. This is followed by finish welding and grinding for strength and aesthetics. Jigs are assessed regularly to ensure accuracy.

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POST ASSEMBLY

To complete the manufacturing process all ARB bars are shot blasted, before entering a 5 stage chemical wash to prepare the surface for maximum powder adhesion. They’re then powder coated and oven baked to ensure a rich and durable finish. As well as being an attractive and durable finish, power coating provides an excellent base for painting if colour coding is required.

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