ARB NUDGE BARS

ARB manufactures both steel and aluminium nudge bars to suit a range of compact and medium sized SUVs. Like our range of bull bars, ARB nudge bars are fully airbag compatible, provide increased frontal protection and add to the aesthetic appeal of your vehicle.

Nudge bars also serve as an ideal platform for mounting accessories such as driving lights and CB antennas

BULL BAR PRODUCTION STEPS

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Laser Cutting

Every bull bar starts its life as a flat sheet of steel. Individual components are cut to shape using ARB's state of the art, computer aided laser cutters which can cut to a tolerance of just 0.2mm with no heat distortion, resulting in superior surface finishes and accuracy.

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Folding

Individual components are then folded to make up the sections of the bull bar using a Computer Numerically Controlled (CNC) machine which ensures maximum accuracy and consistency. Most bull bars utilise ARB's five fold design, with each fold providing additional strength.

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Tube Work

ARB bull bars are made with strong 2.6mm wall thickness tubing. The tube is cut to the desired length and bent with a CNC Eagle internal mandrel bender ensuring consistency, accuracy and an even wall thickness accross all sections.

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Robot Welding

Once folded, each section is welded utilizing a robot welder. Robot welders are used for straightforward, repetitive welding jobs that require deep penetration, speed and accuracy.

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Assembly

When individual components are complete, the bull bar is assembled. All sections including pan, wing, uprights, outer frame and chassis brackets are placed in a jig and tack welded. This is followed by finish welding and grinding for strength and aesthetics. Jigs are assessed regularly to ensure accuracy.

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Post Assembly

To complete the manufacturing process all ARB bull bars are shot blasted, before entering a 5 stage chemical wash to prepare the surface for maximum powder adhesion. They're then powder coated and oven baked to ensure a rich and durable finish. As well as being an attractive and durable finish, powder coating provides an excellent base for painting if colour coding is required.

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